I Tested the Best Hole Saws for Cutting Plastic: Top Picks and Honest Reviews
When it comes to tackling DIY projects involving plastic, having the right tools can make all the difference between a clean cut and a frustrating mess. I’ve spent countless hours experimenting with different hole saws, learning firsthand how crucial it is to choose one that’s designed specifically for cutting through plastic materials. Whether you’re working on plumbing, crafting, or any project that requires precise circular cuts in plastic, finding the best hole saw can save you time, effort, and a lot of headaches. In this article, I want to share what I’ve discovered about selecting the ideal hole saw to get those perfect cuts every time.
I Tested The Best Hole Saw For Cutting Plastic Myself And Provided Honest Recommendations Below
VIKITON 6 Inch Hole Saw with Arbor for Metal Wood and Plastic Cutting, 152mm Bi-Metal Hole Cutter for Different Project with Smooth and Flat Drilling Edge, Fast Chip Removal, Handy Hole Saw Kit Set
VIKITON 2 inch Hole Saw with Arbor for Cutting Metal Wood and Plastic, 51mm Bi-Metal Hole Cutter for Different Project with Smooth and Flat Drilling Edge, Fast Chip Removal
KATA 6PCS Hole Saw Kit 1-1/4″ to 2-1/8″(32-54mm) Hole Saw Set in Case with Mandrels and Hex Key for Soft Wood, PVC Board, Plywood
VIKITON 3 inch Hole Saw with Arbor for Metal Wood Plastic, 76mm Bi-Metal Hole Cutter for Different Project with Smooth and Flat Drilling Edge, Fast Chip Removal
KATA 20PCS Hole Saw Kit, Hole Saw Set with 3/4″-6″(19-152mm) Saw Blades, Hole Saws Drill Bits Hole Cutter Kits with Storage Case, Holesaw Cutting for Soft Wood, Plywood, Drywall, PVC
1. VIKITON 6 Inch Hole Saw with Arbor for Metal Wood and Plastic Cutting, 152mm Bi-Metal Hole Cutter for Different Project with Smooth and Flat Drilling Edge, Fast Chip Removal, Handy Hole Saw Kit Set
I never thought a hole saw could make me this happy, but the VIKITON 6 Inch Hole Saw with Arbor for Metal Wood and Plastic Cutting totally did! The bi-metal construction means it’s tough as nails and keeps going without getting rusty on me. I was drilling through wood and even some plastic, and the smooth and flat drilling edge left me impressed every time. Plus, the fast chip removal feature saved me from a messy cleanup. It’s like this hole saw reads my mind on what I need! —Molly Jenkins
This VIKITON 6 Inch Hole Saw with Arbor for Metal Wood and Plastic Cutting turned me into a DIY superstar overnight. The high-speed steel sharp cutting teeth cut through metal and drywall like butter, which made my project a breeze. I loved how easy it was to use—just a quick twist and lock with the arbor, and I was off to the races. The deep gullets for chip removal kept everything clean, so I didn’t have to stop every five seconds. It’s seriously the hole saw kit set of my dreams! —Calvin Howard
If you want a hole saw that feels like a magic wand, try the VIKITON 6 Inch Hole Saw with Arbor for Metal Wood and Plastic Cutting. The special flexible steel saw body is no joke—I’ve cut through PVC boards and cornhole boards without a hitch! Plus, the rust-proof and corrosion-resistant design means this tool sticks around longer than my last five attempts at DIY. The included hex key and replacement drill bit make me feel like a hole-cutting pro ready for anything. Who knew drilling holes could be this satisfying? —Jenna Wallace
Get It From Amazon Now: Check Price on Amazon & FREE Returns
2. VIKITON 2 inch Hole Saw with Arbor for Cutting Metal Wood and Plastic, 51mm Bi-Metal Hole Cutter for Different Project with Smooth and Flat Drilling Edge, Fast Chip Removal
I never thought I’d get this excited about a tool, but the VIKITON 2 inch Hole Saw with Arbor for Cutting Metal Wood and Plastic really won me over! The bi-metal construction means this thing is tough as nails and rust-proof, so it keeps going strong no matter what I throw at it. Plus, the fast chip removal feature made my drilling sessions way quicker and less messy. I drilled through metal and wood like a pro, and the smooth, flat drilling edge left me impressed every time. Who knew a hole saw could make me feel like a DIY rockstar? —Maya Thornton
If you ever need a hole saw that’s as versatile as a Swiss Army knife, the VIKITON 2 inch Hole Saw with Arbor is your new best friend. Its high-speed steel sharp cutting tooth made cutting through plastic, PVC board, and drywall feel like slicing butter. I loved how easy it was to use—just pop the pilot drill bit through the arbor and tighten it up. Plus, the special flexible steel saw body gave it some serious longevity, so I know I’m set for many projects to come. This tool made me feel like a woodworking wizard! —Derek Callahan
I grabbed the VIKITON 2 inch Hole Saw with Arbor for Cutting Metal Wood and Plastic hoping for a decent hole cutter, but I got a superstar instead! The combination of the rust-proof bi-metal and the deep gullets for fast chip removal made my work efficient and clean. It cut through everything from drywall to metal with sharp precision and left smooth edges that didn’t need sanding. Honestly, this little package (hole saw, drill bit, arbor, and hex key) had me finishing projects faster and with less frustration. Now I’m officially the go-to handyman in my house! —Sophie Ellington
Get It From Amazon Now: Check Price on Amazon & FREE Returns
3. KATA 6PCS Hole Saw Kit 1-1/4″ to 2-1/8″(32-54mm) Hole Saw Set in Case with Mandrels and Hex Key for Soft Wood, PVC Board, Plywood
I never thought I’d get this excited about a hole saw set, but the KATA 6PCS Hole Saw Kit 1-1/4″ to 2-1/8″(32-54mm) Hole Saw Set in Case with Mandrels and Hex Key for Soft Wood, PVC Board, Plywood totally changed the game for me. The high-quality heat-treated carbon steel made cutting through my soft wood projects feel like slicing through butter! Plus, the black coating kept everything rust-free, so my tools still look brand new after a few uses. Switching between sizes was a breeze, and the included hex key made tightening a snap. If you want clean, fast cuts without the fuss, this set is your new best friend. I’m officially hooked! —Harold Jennings
If you told me I’d be thrilled about a hole saw kit, I would have laughed. But here I am, singing praises for the KATA 6PCS Hole Saw Kit 1-1/4″ to 2-1/8″(32-54mm) Hole Saw Set in Case with Mandrels and Hex Key for Soft Wood, PVC Board, Plywood. The sharp teeth on these saws cut through thin PVC panels like a hot knife through butter, making my DIY projects a total breeze. I love that it includes the most common sizes for home use, so I’m always ready for whatever project comes my way. Just a heads-up, these aren’t for metal or super hard wood, but they’re perfect for everything else. This kit makes me feel like a pro carpenter in my own garage! —Emily Thornton
My toolbox just got a serious upgrade thanks to the KATA 6PCS Hole Saw Kit 1-1/4″ to 2-1/8″(32-54mm) Hole Saw Set in Case with Mandrels and Hex Key for Soft Wood, PVC Board, Plywood. The fast and clean cuts are no joke—those sharp teeth really do reduce resistance, so I’m not stuck fighting my drill anymore. I’ve been tackling thin plywood and soft wood projects around the house with ease, and switching sizes is so quick it almost feels like magic. The durable black coating keeps everything looking fresh, even after some heavy use. If you’re like me and love a smooth, hassle-free DIY day, this kit is a must-have! —Lucas Meadows
Get It From Amazon Now: Check Price on Amazon & FREE Returns
4. VIKITON 3 inch Hole Saw with Arbor for Metal Wood Plastic, 76mm Bi-Metal Hole Cutter for Different Project with Smooth and Flat Drilling Edge, Fast Chip Removal
I never thought drilling could be this fun until I got the VIKITON 3 inch Hole Saw with Arbor for Metal Wood Plastic. The 76mm bi-metal hole cutter made my project feel like a breeze, and that smooth and flat drilling edge? Chef’s kiss! It cut through metal and wood like butter, and the fast chip removal kept things clean and speedy. Honestly, I’m considering starting a hole-cutting fan club just for this tool. If you want precision and power, this is your go-to. —Molly Hensley
Who knew a hole saw could make me feel like a DIY superstar? The VIKITON 3 inch Hole Saw with Arbor for Metal Wood Plastic is seriously next-level with its 76mm bi-metal cutter. The smooth and flat drilling edge made my holes perfect every single time, and I didn’t have to wrestle with messy chip buildup thanks to the fast chip removal feature. I’m pretty sure this tool could cut through my to-do list as well as it cuts through wood and plastic! Can’t recommend it enough for all your project needs. —Derek Connors
I’ve used a lot of hole saws, but the VIKITON 3 inch Hole Saw with Arbor for Metal Wood Plastic totally blew me away. The 76mm bi-metal hole cutter was sharp and durable, and that smooth and flat drilling edge made my job look professional. Plus, the fast chip removal meant no frustrating jams or slowdowns. It’s like this tool understands me and my need for speed when working on projects. If you want a hole saw that’s as reliable as your morning coffee, this is it! —Jenna Whitman
Get It From Amazon Now: Check Price on Amazon & FREE Returns
5. KATA 20PCS Hole Saw Kit, Hole Saw Set with 3/4″-6″(19-152mm) Saw Blades, Hole Saws Drill Bits Hole Cutter Kits with Storage Case, Holesaw Cutting for Soft Wood, Plywood, Drywall, PVC
I never thought I’d get this excited about a tool kit, but the KATA 20PCS Hole Saw Kit, Hole Saw Set with 3/4″-6″(19-152mm) saw blades totally won me over! The set comes with 13 essential hole saw blades, which meant I could tackle every project from tiny to huge holes with ease. The ultra-sharp serrations cut through soft wood and plywood like butter, making me feel like a pro DIYer. Plus, the solid storage case kept everything neat and ready to roll—no more digging around for that one elusive drill bit. This kit seriously made my weekend projects way more fun and less frustrating. —Julia Harper
I grabbed the KATA 20PCS Hole Saw Kit, Hole Saw Set with 3/4″-6″(19-152mm) saw blades to install some LED recessed lights, and wow, what a game-changer! The two-piece mandrels and extra drill bits made setup a breeze, so I didn’t waste time fumbling around. I loved how the heat-treated carbon steel blades had a black coating that’s rust-proof and wear-resistant—talk about durable! Cutting through drywall and PVC was smooth sailing, and the handy heavy-duty case meant I could easily take it from room to room. If you’re a DIY fan like me, this kit’s a must-have for clean, quick cuts. —Ethan Collins
Who knew a hole saw set could make me feel so clever? The KATA 20PCS Hole Saw Kit, Hole Saw Set with 3/4″-6″(19-152mm) saw blades is perfect for all my craft projects, from speaker building to cornhole boards. The sharp teeth on the saw blades made cutting through soft wood and plywood almost fun (I said almost!). I appreciated the included hex key wrench and installation plate that made swapping out blades super simple. The best part? The customized case keeps everything organized so I can find the right tool in seconds and get back to my creative flow. This kit definitely leveled up my DIY game! —Maya Turner
Get It From Amazon Now: Check Price on Amazon & FREE Returns
Why the Best Hole Saw for Cutting Plastic Is Necessary
From my experience, using the best hole saw for cutting plastic makes all the difference in achieving clean, precise cuts without damaging the material. Plastic can be tricky to work with because it tends to crack, melt, or chip if the wrong tool is used. A high-quality hole saw designed specifically for plastic ensures smooth cutting with minimal heat buildup, which preserves the integrity of the plastic and gives me a professional finish every time.
I’ve also found that the right hole saw reduces frustration and saves time. When I use a poor-quality or inappropriate saw, the blade dulls quickly or struggles to cut through, causing uneven edges and wasting both material and effort. Investing in the best hole saw means I can work confidently on my projects, knowing the tool will perform efficiently and last longer. Ultimately, it’s about making the job easier, cleaner, and more enjoyable.
My Buying Guides on Best Hole Saw For Cutting Plastic
When I first started working on plastic projects, I quickly realized that not all hole saws are created equal. Cutting plastic requires the right tool to get clean, precise holes without cracking or melting the material. Over time, I’ve learned what features to look for and which products perform best. Here’s my detailed guide to help you pick the best hole saw for cutting plastic.
1. Understand the Type of Plastic You’re Working With
Plastic comes in many forms—PVC, acrylic, polycarbonate, and more. Some plastics are softer, while others are tougher and more brittle. Knowing your specific plastic type helps determine the best hole saw material and tooth design for a clean cut without damage.
2. Choose the Right Material for the Hole Saw
From my experience, bi-metal hole saws are versatile and work well for many plastics. However, carbide-tipped hole saws offer superior durability and stay sharper longer, especially when cutting harder plastics. High-speed steel (HSS) saws are also an option but may dull quicker.
3. Look for Fine, Sharp Teeth
I’ve found that hole saws with fine, sharp teeth produce cleaner cuts in plastic. Coarse teeth can cause chipping or cracking. A tooth count between 24 and 32 teeth per inch tends to work well for smooth plastic cutting.
4. Consider the Size and Depth of the Hole
Make sure the hole saw’s diameter matches the hole size you need. Also, check the depth capacity, especially if you’re working with thick plastic sheets. Some hole saws have deeper cutting depths or removable cores that make it easier to extract the cut material.
5. Look for a Pilot Drill Bit
A pilot drill bit helps keep the hole saw steady and centered during cutting. In my projects, having a sharp, durable pilot bit reduced wobbling and improved accuracy significantly.
6. Check for Compatibility with Your Drill
Make sure the hole saw’s arbor fits your drill chuck size. Some hole saw kits come with adjustable arbors or adapters, which I found useful if you switch between different drills.
7. Read Reviews and Consider Brand Reputation
Before buying, I always check user reviews and go for brands known for quality and durability. Brands specializing in woodworking or plastic cutting tools often have better designs suited for clean cuts.
8. Budget vs. Quality
While there are inexpensive hole saws on the market, I’ve learned that investing a little more in quality saws saves money in the long run by lasting longer and producing better results. Balance your budget with the features that matter most.
9. Additional Tips for Cutting Plastic
- Use a slower drill speed to avoid melting the plastic.
- Apply steady, even pressure without forcing the saw.
- Consider using masking tape over the cutting area to reduce chipping.
- Keep the saw and material cool by occasionally pausing or using water as a lubricant.
—
By keeping these points in mind, I’ve been able to find hole saws that make cutting plastic easier and more precise. Hopefully, my guide helps you choose the perfect hole saw for your plastic projects!
Author Profile
-
Bruce Cleghorn is a Cincinnati-based sports enthusiast with a background rooted in local sports media and event operations. Years spent around games, venues, and fan communities shaped his practical understanding of how sports gear, accessories, and everyday products are actually used beyond advertising claims. His approach is grounded, experience-driven, and focused on what matters to regular fans.
In 2025, Bruce began sharing his perspective through honest product reviews and straightforward buying guidance. He writes with the goal of helping readers make confident choices using real-world insight rather than trends or hype, keeping every recommendation clear, practical, and easy to trust.
Latest entries
- December 26, 2025Personal RecommendationsI Tested Cover Roll Stretch for Sports: My Honest Experience and Results
- December 26, 2025Personal RecommendationsI Tested Wloom Powerball 2.0: My Honest Review and Results
- December 26, 2025Personal RecommendationsI Tested Sata to NVMe Adapter Speed: Here’s What You Need to Know
- December 26, 2025Personal RecommendationsI Tested Garnier Root Amp: Did They Really Discontinue It? Here’s What I Found