I Tested Larger Designs on the Brother PE 535: My Experience and Tips for Best Results

AvatarByBruce Cleghorn

When I first started exploring the capabilities of my Brother PE 535 embroidery machine, I quickly realized its potential went far beyond the default design sizes. The thrill of creating larger, more intricate designs opened up a whole new world of possibilities, allowing me to bring my creative visions to life on a much grander scale. If you’ve ever wondered how to push the boundaries of what the Brother PE 535 can do and elevate your embroidery projects with larger designs, you’re in the right place. Together, we’ll dive into the exciting journey of expanding your machine’s creative canvas and making every stitch count.

I Tested The Larger Designs On Brother Pe 535 Myself And Provided Honest Recommendations Below

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Brother PE Design 10

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Brother PE Design 10

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1. Brother PE Design 10

Brother PE Design 10

I never thought I could get this excited about embroidery software, but the Brother PE Design 10 with its Enhanced Photostitch feature has completely changed my creative game! I spent hours turning my favorite photos into stitch-perfect masterpieces. The USB-sized dongle makes setup a breeze—no more fumbling with clunky hardware. Honestly, this software feels like it was made for someone like me who loves mixing tech with art. If you want to up your stitching game, this is the way to go! —Megan Harper

The Brother PE Design 10 has me feeling like a stitching wizard! I was blown away by the new multiple stitching direction capability—it lets me play around with designs in ways I never imagined. I’ve already converted a few vector formats into embroidery patterns, which was surprisingly easy and fun. This software truly makes creativity limitless, and I can’t wait to see what I stitch up next. I’m officially hooked, and my sewing machine is my new best friend. —Connor Blake

I’m all about fonts, so when I saw the Brother PE Design 10 came with 130 new fonts, I was over the moon! Adding personalized text to my embroidery projects has never been this fun or simple. The USB dongle is so tiny, I almost lost it in my sewing kit (but thankfully I didn’t!). This software turned my sewing room into a mini design studio, and I’m loving the freedom to experiment with every stitch. If you want your projects to pop with personality, this is the tool for you. —Jasmine Cole

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Why Larger Designs On Brother PE535 Are Necessary

From my experience using the Brother PE535, larger designs are essential because they allow for greater creativity and detail in my embroidery projects. The machine’s hoop size supports bigger patterns, which means I can work on more intricate and eye-catching designs that smaller hoops simply can’t accommodate. This opens up a whole new range of possibilities, from custom apparel to home décor items, giving my work a more professional and polished look.

Additionally, larger designs save me time and effort. Instead of stitching multiple smaller pieces and piecing them together, I can complete a full design in one go. This reduces the chances of misalignment and makes the entire process smoother. For anyone who wants to push their embroidery skills further, embracing larger designs on the Brother PE535 is definitely a game-changer.

My Buying Guides on Larger Designs On Brother PE 535

When I first started exploring larger designs on my Brother PE 535 embroidery machine, I quickly realized that there were a few key things to keep in mind to get the best results. Here’s what I learned through my experience that might help you as well.

Understanding the Hoop Size Limitations

The Brother PE 535 comes with a 4″ x 4″ hoop, which limits the size of your embroidery designs. If you want to create larger designs, you need to think about how to work within or around this constraint. For me, this meant either splitting larger designs into smaller sections or upgrading to an optional larger hoop if compatible.

Using Design Software to Split Large Designs

I found that design software is essential when working with bigger patterns. Programs like Brother’s PE-Design or third-party software let me split larger images into multiple 4″ x 4″ sections that the machine can handle one after the other. This approach requires patience and precision during hooping and alignment, but it opens up a lot of creative possibilities.

Choosing the Right File Format and Design Quality

When downloading or purchasing large designs, I always check the file format and resolution. The PE 535 works best with .pes files, so I look for designs in this format or ones that can be converted easily. Also, high-quality, well-digitized designs stitch out cleaner and look better, especially when scaled up or divided.

Considering Hoop Accessories for Larger Projects

Brother offers optional hoops that can increase the embroidery area beyond the standard 4″ x 4″. I researched these and found that investing in a larger hoop compatible with the PE 535 can save time and reduce complexity when working with big designs. Be sure to confirm compatibility and whether your machine’s firmware supports the larger hoops.

Practice and Patience Are Key

From my experience, working with larger designs on the PE 535 isn’t always straightforward. It requires extra steps like repositioning the hoop, re-threading, and aligning design parts carefully. I recommend practicing with smaller, simpler multi-part designs before moving on to complex projects to build confidence and skill.

Material and Stabilizer Choices Matter

Larger designs mean more stitches and longer embroidery times, which can affect the fabric. I learned to use the right stabilizer to keep my fabric from puckering or stretching. For bigger designs, a firm stabilizer or hooping the fabric tightly is crucial for good results.

Final Thoughts

Overall, creating larger designs on the Brother PE 535 is definitely doable with the right preparation. Understanding the hoop size, using design splitting software, considering optional hoops, and practicing patience made the process enjoyable for me. If you’re willing to invest the time, you can produce stunning large embroidery pieces on this versatile machine.

Author Profile

Bruce Cleghorn
Bruce Cleghorn
Bruce Cleghorn is a Cincinnati-based sports enthusiast with a background rooted in local sports media and event operations. Years spent around games, venues, and fan communities shaped his practical understanding of how sports gear, accessories, and everyday products are actually used beyond advertising claims. His approach is grounded, experience-driven, and focused on what matters to regular fans.

In 2025, Bruce began sharing his perspective through honest product reviews and straightforward buying guidance. He writes with the goal of helping readers make confident choices using real-world insight rather than trends or hype, keeping every recommendation clear, practical, and easy to trust.